liftinglugcalculator.com
v0.1 · preliminary releaseASME · EC3 · DNV

A serious calculator for preliminary lug design.

Single-plate lifting lugs sized in seconds — transparent assumptions, traceable sources, and a printable report.

Lifting lug calculator · live preview
Mechanics
Deck lift point — Module A
100 kN · S355 · 20 mm plate
PASS
Check
Utilisation
Net-section tension
0.159
Shear-out (2-plane)gov.
0.339
Pin bearing
0.313
Weld throat — vM
0.237
Governing: Shear-out (2-plane)U = 0.339
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Validated against published standards

Every active check is guarded by a hand-computed benchmark derived from the published clause equations.

  • ASME — American Society of Mechanical Engineers
  • AISC — American Institute of Steel Construction
  • European Commission — Eurocode
  • DNV
  • Standards Australia
6
structural checks per analysis
4
methodology routes
5
standards bodies
100%
transparent source tracing
What it does

Preliminary design, done properly.

The tool covers the checks you'd do by hand in the first pass of a lug design — faster, with clearer traceability and a report you can actually share.

Transparent assumptions

Every implemented check prints the assumptions it relies on — load in plane, linear-elastic, user-supplied allowables, single-plate geometry. No hidden factors.

Standards-traceable

Every check links to a source reference with edition and clause number. Mechanics identities are labelled public-domain; ASME BTH-1, EN 1993-1-8, and DNV-ST-N001 are each guarded by a hand-computed benchmark.

Governing-check logic

All applicable checks run on every input change. The governing failure mode is selected from the methodology you pick; the other families appear alongside as cross-checks.

FEA-required warnings

Edge distance below d_hole, large lifting angle, unusual pin-hole clearance, offshore — out-of-scope cases are flagged automatically with a recommendation to use a detailed method or FEA.

Printable report

Structured report with project metadata, inputs summary, schematics, result table, source traceability, and revision stamp. PDF export is structured pages — not a screenshot.

No database, no lock-in

Inputs live in the URL and in your browser. Share a link, reload, hand it off. The app doesn't need to own your data.

Standards strategy

We don't claim "all standards supported." We tell you exactly which clauses are implemented, which route drives the governing utilisation, and what's out of scope.

Read the standards scope doc →
Mechanics
active

Net-section tension, double-plane shear-out, pin bearing, pin double shear, and a full angle-aware fillet weld group (throat resultant + von Mises). Classical identities used as cross-checks and for the live report.

ASME BTH-1-2020
active

Pin-connected plate static strength (§3-3.3.1 – §3-3.3.4) and fillet-weld allowable (§3-3.4.3) extended to a combined-stress interpretation, with Design Category Nd and static/rotating service-class bearing allowables.

EN 1993-1-8:2005 §3.13 & §4.5.3
active

Pin-plate geometry (Table 3.9), pin shear and plate bearing (Table 3.10), pin bending + combined shear/bending (Figure 3.11, Table 3.10). New: directional and simplified fillet-weld methods on the lug base weld group (§4.5.3.2 / §4.5.3.3), β_w and γ_M2 user-editable.

AISC 360-22 §J2.4
active

Fillet weld nominal strength with the directional increase and ASD . Runs alongside the mechanics weld checks; uses the same electrode value as the BTH-1 allowable.

AWS A2.4
documentation

Weld-symbol convention used by the schematic: the fillet leg is shown on the symbol, closed-perimeter groups get the weld-all-around circle, and the schematic side view carries the throat dimension.

DNV-ST-N001:2020 §16
active

Dynamic amplification and skew-load factors from Section 16. Applied on the demand side of every resistance check — including all weld checks — when the DNV route is selected; project values can override the defaults.

Reports

A report that reads like engineering, not like marketing.

Structured sections: project metadata, inputs summary, live schematics, result table with demand / capacity / utilisation per check, governing check, warnings, source traceability, and a timestamped revision note. PDF export is rendered as structured pages — not a blurry screenshot.

Governing checkDemand / capacitySource traceabilitySchematicsPDF exportRevision stamp
View full demo report
liftinglugcalculator.com/report/demo
Lifting Lug Calculator — Report
Example project
Client: — · Rev A · Methodology: Mechanics of Materials
Generated 2026-04-18 09:14:22
Methodology: mechanics_raw
Units: SI (mm · kN · MPa)
Engine v1.0.0
Inputs summary · SI (mm · kN · MPa)
Design load100.00 kN
Dynamic factor1.00
Lifting angle0.0°
Plate thickness20 mm
Plate width200 mm
Hole diameter52 mm
Pin diameter50 mm
Edge distance60 mm
Corrosion all.0 mm
Lug Fy355 MPa
Lug Fu490 MPa
Allow. tension213 MPa
Allow. shear123 MPa
Allow. bearing320 MPa
OffshoreNo
Weld leg8 mm
Weld L × count180 mm × 2
Weld allow.207 MPa
Schematic
e
Front elevation — plate, hole, pin, load at θ
s=8a
Side view — fillet welds, leg s and throat a
FNhM=0
Load decomposition — N, V, M on weld group

Figures generated live from the inputs above. Geometry is drawn to scale within each viewBox; use as a qualitative check only — not a CAD drawing.

Governing summary
Governing check
Shear-out (2-plane)
Utilisation
0.339 (33.9%)
Overall status
pass
FEA recommended
No
Primary checks — Mechanics of Materials
CheckDemandCapacityUStatus
Net-section tension33.78 MPa213.00 MPa0.159pass
Shear-out (2-plane)governing41.67 MPa123.00 MPa0.339pass
Pin bearing100.00 MPa320.00 MPa0.313pass
Pin double shear25.46 MPa220.00 MPa0.116pass
Weld throat — von Mises49.08 MPa207.00 MPa0.237pass
Weld resultant |R|49.08 MPa207.00 MPa0.237pass
Cross-checks — ASME BTH-1-2020 (Design Category B, Nd = 3.00)
CheckDemandCapacityUStatus
Net-section §3-3.3.133.78 MPa179.73 MPa0.188pass
Shear-out §3-3.3.241.67 MPa83.56 MPa0.499pass
Bearing §3-3.3.3100.00 MPa177.50 MPa0.563pass
Weld allowable §3-3.4.349.08 MPa110.42 MPa0.444pass
AISC 360-22 §J2.4 weld49.08 MPa120.31 MPa0.408pass
Assumptions used
  • Load applied in the plane of the plate — no out-of-plane component.
  • Linearly elastic material response. No plastic redistribution.
  • Allowable stresses are user-supplied; no standard-derived reduction factors applied in the mechanics route.
  • Single-plate geometry. Not applicable to multi-plate or cheek-plate arrangements.
  • Corrosion allowance deducted from all plate thicknesses before checks.
  • Pin perfectly fits hole within clearance; no eccentric bearing assumed.
  • Weld group carries in-plane forces only; out-of-plane effects not included.
  • Fillet weld topology: two parallel side welds. End welds not included.
Source traceability
MECH-001Mechanics of Materials· Net-section tension identity
σ = F / (t·(W−d)). Public-domain identity; no edition required.
MECH-002Mechanics of Materials· Double-plane shear-out identity
τ = F / (2·t·e). Two shear planes. Public-domain identity.
MECH-003Mechanics of Materials· Pin bearing identity
σ = F / (d_pin·t). Public-domain identity.
BTH1-001ASME BTH-1-2020· §3-3.3 Pin-connected plate static strength
Design category B → Nd = 3.00. Static service class; no fatigue derating for bearing.
AISC-001AISC 360-22· §J2.4 Fillet weld nominal strength
Directional increase (1 + 0.5 sin^1.5 θ). ASD Ω = 2.0.
liftinglugcalculator.com · engine v1.0.0 · SIPreliminary design / quick verification tool. Not a substitute for FEA or full engineering review.
Why this tool is different

Calculators have aged badly. This one doesn't.

BeforeOpaque spreadsheets with copy-pasted factors
HereEvery factor traced to a source ID, or marked awaiting-source.
BeforeLegacy calculators that quietly approximate
HereMechanics identities are labelled; code routes won't run without your clauses.
BeforeReports that need manual rewriting every time
HereStructured, printable report — assumptions and warnings included by default.
Before"It passes" with no indication of the governing mode
HereGoverning check, utilisation, and demand / capacity are always visible.
BeforeNo signal when you're outside validated scope
HereOut-of-scope rules and FEA-recommended triggers surface automatically.
Frequently asked

Honest answers, before you trust the number.

No. The tool is for preliminary sizing and quick verification within its supported scope. It does not replace a full engineering review, specialist lift procedures, or FEA where the geometry or loading demands it. The app says so in the UI and on the report.
Four methodology routes are active. The public-domain mechanics route uses the classical identities (net-section tension, double-plane shear-out, pin bearing, pin double shear, fillet weld throat) against your allowables. The ASME BTH-1-2020 route implements the pin-connected plate checks of §3-3.3 and the fillet-weld allowable of §3-3.4.3. The EN 1993-1-8:2005 route implements the §3.13 pin-connection geometry and resistances. The DNV-ST-N001:2020 route adds the Section 16 dynamic amplification and skew-load factors on top of the resistance checks.
Each code route ships with at least one hand-computed benchmark derived from the clause equations and any worked example in the standard. Every time the site is built, the calculator is re-run against those benchmarks. If a computed value drifts outside the stated tolerance, the release is stopped. You can see the full table on the validation page.
Automatic rules catch cases like edge distance below d_hole, lifting angles above 30°, large pin-hole clearance, offshore scenarios, and high utilisation. Each fires an explicit warning on-screen and in the report, and the overall status becomes indeterminate rather than a misleading pass.
No. Inputs live in your browser and in the URL. There is no account and no database in v1. You can share a calculation by copying the URL.
No. The report is a structured, printable summary of the engineering decisions you entered and the transparent checks performed against your allowables. It is a communication artefact, not a certification.
Try it

Open the calculator. Size a lug in under a minute.

No sign-up. No hidden factors. Inputs persist in your URL — share a configuration with a colleague by sending a link.